Wednesday, January 18, 2017

Must-Have Metalworking Tools



Metalworking is the process of working with metals to create individual parts, assemblies, or large-scale structures. The term covers a wide range of work from large ships and bridges to precise engine parts and delicate jewelry. 

Metal supports our buildings and bridges, allows us to fly, sail and get around, and are fundamental in industry and trade. Because of its mass use, metalworking encompasses a wide range of skills, processes, and tools.

Modern metalworking processes, though diverse and specialized, are typically categorized as forming, cutting, or joining. Today's machine shops rely on a number of tools capable of creating precise, accurate and dependable cuts every time. 

Those processes include drilling, casting, and smelting for production. To create each of these different pieces, users utilize an array of tools, such as calipers, boring bars, deburring wheels, grinders, chisels, hammers, and drills. While the exact choice of equipment depends on the nature of the job, regardless of the end product, there are some tools that are essential for all metalworking projects. 

Drill Press - Used for tasks such as drilling holes, sanding, and polishing.
Milling Machine - Used for a range of operations, such as planing, cutting, drilling, and contouring.
Lathe - Used for cutting, drilling, turning, and sanding. It works similar to a potter's wheel in allowing users to shape a particular piece of metal to match the design of their choice.
Angle Grinder - Used for grinding and polishing different metals. They are used for removing excess metal from an item by finely polishing it and for cutting a piece of metal in the required shape.
Metal Shears - Also known as snips, shears are used for cutting sheets of metal. They look like scissors and have sharp blades to cut through metal.
Welding Machine - Used to join different pieces of metals by melting them and adding a filler to keep them together. When the filler cools, it hardens the joint, thereby increasing its strength.

Regardless of the exact tool, all industrial metalworking tools require lubrication oils to keep them running well and cutting precisely. Contact MagLube lubrication system company to learn more about our organic state-of-the-art systems and technology.

Wednesday, January 4, 2017

Increase the Life of Your Metalworking Tools



In the world of metalworking, the products you produce are only as good as the tools used to produce them. Keeping metalworking tools in prime condition is essential to the success of your metal shop, with the first step to consistent performance and longevity being dependable lubrication. 

The right lubricant does more than just flood the parts with coolants or oils. The right lubricant can do that and more, including cleaning your tools simultaneously. It’s not uncommon to work in a shop where an employee’s sole job is to clean up the after-effects of traditional metalworking fluids. That is a messy and unnecessary job. 

Forget about the mess, including the cost of supplies, cleanup and disposal. Make the leap to an environmentally-conscious metalworking fluid. Lube oil system manufacturers with over 20 years of experience, MagLube not only sell oils that are organic and provide substantially higher lubrication, but they also reduce the need for cleanup and disposal, effectively reducing your business’s carbon footprint. 

As you know, metalworking tools don't come cheap. That's why it's important to take proper care of them, including regular maintenance and a top-of-the-line lubrication system. With proper lubrication your tools won't face an early demise because of overheating or prematurely worn or broken parts.

It goes without saying; lubrication plays an invaluable role in keeping your tools in good working condition. At MagLube.com, we offer a variety of eco-friendly lubricants, all at an affordable price. Rather than spending money on costly and unnecessary repairs, our minimum quantity lubrication products will help keep money in your pocket by keeping your metalworking tools running better, longer. Shop our inventory today at MagLube.com.

Friday, December 16, 2016

Safety on the Plant Floor



It's no surprise that plant and manufacturing facilities have the potential to be dangerous work environments. Found in most plants are heavy machinery, forklifts, chemicals and exhaust fumes, MQL system lubricants, cleaners and plenty of tools. It only takes one misstep to cause serious injury. 

Companies have a responsibility to their employees to ensure that proper safety precautions are taken, and rules and policies are established and followed, in order to keep everyone safe. Today’s safest manufacturers are those that make safety an integral part of what they do every day; those that engage employees in their safety goals, get leadership commitment, and manage and measure their risks regularly.

Key safety guidelines and precautions your business should implement immediately include:

  • Be aware of your surroundings. This step requires knowing the particular hazards of your job or workplace.
  • Use tools and machines properly. Take the proper precautions when using tools, and never take shortcuts.
  • Report unsafe conditions to your supervisor. He or she needs to be informed about any workplace safety hazards or risks.
  • Use mechanical aids whenever possible. Instead of attempting to carry or lift something that’s overly heavy, use a wheelbarrow, conveyor belt, crank or forklift.
  • Take regular breaks. So many work-related injuries and illnesses occur because a worker is tired, burned out and not alert to their surroundings.
  • Reduce workplace stress. Stress can lead to depression and concentration problems. Common causes of workplace stress include long hours, heavy workload, job insecurity and conflicts with coworkers or managers.
  • Wear the correct safety equipment. Equipment like earplugs, earmuffs, hard hats, safety goggles, or gloves greatly reduce the risk of workplace injury.

 Workplace safety doesn’t just protect workers - it optimizes productivity and helps drive revenue growth. It also helps protect company assets, reduces downtime, and increases morale.

Thursday, December 1, 2016

Applications for MagLube MQL Systems



When you're looking for the right lubricant system for your industrial needs, it's only natural to look for a business that has extensive experience in the field. At MagLube, not only do we have a rich 20 year history in lubricant problems and solutions in the manufacturing process, but we've also rethought the way those processes should work.

Typically petroleum or synthetic based products mix 10-20 parts with water to floor the work-piece and tool to prevent heat. These systems have little lubricating processes, nor do they clean the tools.  

At MagLube, we knew we could do better in redesigning the content of the product and increasing its usefulness, while also making it eco-friendly. Our MQL system is designed and retro-fitted to function flawlessly and transparently on your machines while utilizing the latest technology in pneumatics, injectors, PC logic controllers, and nozzle design. Each application determines the configuration of our systems to not only enhance your process, but to also use the least amount of lubricant per cycle of each machine. Our products are designed to eliminate secondary operations such as parts-washing and cleaning.

Our industrial lubrication systems are available for many of the tools you're using daily, including CNC and manual milling machining, band saws, routers, circular saws, roll formers, and stamping and punch presses, as well as CNC manual training centers. 

To learn more about our eco-friendly MQL systems and how our products work best to prolong the life of your tools, contact us at MagLube.com today.

Wednesday, November 16, 2016

How To Choose an Industrial Lubricant



Choosing the right lubricant can be an especially tricky task. Not only do industrial lubricants come in many varieties and formulations, but many industries also have their own industry regulations and standards. As a result, choosing the proper lubricant for an application is critical.

Without proper lubrication, milling machines, band saws, and other prominent cutting equipment are unable to perform to their full potential. The right industrial lubricant can extend the life of your cutting tools and ensure that they produce accurately and consistently.  

When shopping for a new industrial minimum quantity lubrication system, consider these guidelines when making your decision. 

Self-Cleaning
Many industrial lubricants double as a cleaner! That's a win, win right there! If you’re short on time and tired of cleaning and lubrication being separate processes, it’s beneficial to look for a lubricant that functions as both.
Light on Residue
The most effective spray mist systems and minimum quantity lubricants are the ones that enable tools to perform at maximum efficiency. When a tools lubricant leaves sticky residue behind, it’s likely to hinder productivity.
Easy Application
After a long day on the job, the last thing you want to do is waste time applying lubricant. Ensure the system you choose is a hassle-free lubrication system! 

The first step in choosing the right lubricant is choosing the right supplier. They can help you make qualified decisions about lubricating your equipment. When you’re in need of new lubricants and spray mist systems, MagLube lubricants offer the cleaning prowess, easy application, and consistency you’ll need.