Wednesday, November 16, 2016

How To Choose an Industrial Lubricant



Choosing the right lubricant can be an especially tricky task. Not only do industrial lubricants come in many varieties and formulations, but many industries also have their own industry regulations and standards. As a result, choosing the proper lubricant for an application is critical.

Without proper lubrication, milling machines, band saws, and other prominent cutting equipment are unable to perform to their full potential. The right industrial lubricant can extend the life of your cutting tools and ensure that they produce accurately and consistently.  

When shopping for a new industrial minimum quantity lubrication system, consider these guidelines when making your decision. 

Self-Cleaning
Many industrial lubricants double as a cleaner! That's a win, win right there! If you’re short on time and tired of cleaning and lubrication being separate processes, it’s beneficial to look for a lubricant that functions as both.
Light on Residue
The most effective spray mist systems and minimum quantity lubricants are the ones that enable tools to perform at maximum efficiency. When a tools lubricant leaves sticky residue behind, it’s likely to hinder productivity.
Easy Application
After a long day on the job, the last thing you want to do is waste time applying lubricant. Ensure the system you choose is a hassle-free lubrication system! 

The first step in choosing the right lubricant is choosing the right supplier. They can help you make qualified decisions about lubricating your equipment. When you’re in need of new lubricants and spray mist systems, MagLube lubricants offer the cleaning prowess, easy application, and consistency you’ll need.

Band Saw Cutting Techniques Explained



Band saws are one of the most versatile tools in the shop. For this reason, you as a technician have a responsibility to learn the art and practice your skills in hopes of becoming an expert technician. While cutting wood and metal is a skill that can take years to master, once you've accomplished this, what you can build using a band saw is seemingly endless.

Before becoming a master, one must master the basics, which includes perfecting your band saw cutting techniques. If you're new to operating a band saw, or are just looking to brush up on various styles, here's a rundown on four common methods. 

The first trick to a precise cut is to keep your band saw well maintained, clean and lubricated. Efficient lubrication and misting systems work best to produce accurate cuts. Treat the saw badly and it won't cut well, no matter how skilled a cutter you are. 

Cutting Straight
A straight cut is the mark of any good band saw expert and takes practice, a steady hand and deep concentration. While cutting a straight line sounds easy, it isn't. Even the slightest movement can turn your straight mark into a wonky line.
Arch Cut
To carve a circle, cut around the circumference of the circle a little piece at a time.  It’s important not to overdo it.  You can take away pieces of wood but you can’t add wood back.
Re-Saw
Re-saw refers to cutting thinner and smaller pieces of wood from a larger piece.
Simultaneous Cutting
Several pieces of wood can be cut by the band saw at the same time as long as they are the same size.  You can do this by stacking the pieces together, securing it with strong tape. 

Remember, your band saw cutting skills are only as good as the care you take of the blade and the overall condition of the band saw itself.  Regular maintenance, lubrications and misting systems, and proper care for the blades and your skills will continue to improve over time.

Tuesday, November 1, 2016

The Key To Keeping Your Machines Working Well




All across America industrial machinery is being used to build our cars, our technologies and lots of other everyday items we use.  These machines do everything from producing parts to assembling finished products. They have a big job and are relied upon heavily for mass production. 

Because of their abundant usage and our dependency of the goods they produce, keeping them in prime condition is extremely important. One of the best things a business can do for their machinery is to make sure it is properly lubricated. 

Many people believe that a lubricant is simply used to make things “slippery.” While it is the primary function, there are more advantages to using the right lubricant. In addition to friction reduction, it also reduces the amount of wear that occurs during operation, reduces operating temperatures, minimizes corrosion of metal surfaces, and assists in keeping contaminants out of the system.

In short, if you want to continue producing high-quality goods and keeping consumers happy, it's best to invest in a top-of-the-line MQL system. Our metalworking fluid and lubricants are environmentally safe organic oils that are as much as 300-times higher in lubricity than conventional cutting oils. They function as a cleaner, purging the system of dirt and debris with every application. These systems ensure that your machine’s core components remain consistently lubricated, effectively reducing heat and friction, thus extending the life of your machines. 

Finally, they save you money. And who doesn't like to hear those magical words.  Regular lubrication reduces the need for expensive repairs and part-replacements, saving many manufacturing companies thousands of dollars each year. If you’re in the market for high-quality industrial lubricants, look no further than MagLube.com. Contact us today to learn more about our eco-friendly MQL system and industrial lubricants.

Maintaining Your Band Saw Blades



A band saw is an important tool for a wood worker. Its versatility is well-known, making it commonplace in industries such as metalworking, lumber yards and countless industrial facilities.  Its popularity also means that your band saw is worked hard on a daily basis. 

To keep your band saw running well, proper maintenance is as vital to it as correct usage of the equipment. Cleaning and maintenance of a band saw at regular intervals is essential for production and increased lifespan. The importance of regular maintenance of your band saw cannot be overemphasized. 

An important tip to remember: never limit the band saws maintenance to one part of the machine while overlooking the rest. All parts functioning together bring it to maximum performance. If you neglect a key part, such as the blade or a belt, there can be consequences to other pieces of the machinery. Regular maintenance with band saw coolant increase the longevity of the tool, enabling it to run smoothly and produce accurate cuts.

Keep your blades in peak condition by regularly following these care tips:

  • Wear a new blade down before usage. This is a common mistake often overlooked. 
  • Lubrication is a must, especially when cutting metal. 
  • Release tension from the blade after every usage. When cutting materials, your blade heats up.  As it heats, it stretches.  As it cools, it shrinks.  This shrinking can cause tiny cracks in your blade if it is still under tension. 
  • To get the most out of your blade it is important to sharpen it periodically.  With your band saw off, gently rub a sharpening stone along both sides of the blade.