Band Saw Cutting Techniques Explained

Band saws are one of the most versatile tools in the shop. For this reason, you as a technician have a responsibility to learn the art and practice your skills in hopes of becoming an expert technician. While cutting wood and metal is a skill that can take years to master, once you've accomplished this, what you can build using a band saw is seemingly endless.

Before becoming a master, one must master the basics, which includes perfecting your band saw cutting techniques. If you're new to operating a band saw, or are just looking to brush up on various styles, here's a rundown on four common methods. 

The first trick to a precise cut is to keep your band saw well maintained, clean and lubricated. Efficient lubrication and misting systems work best to produce accurate cuts. Treat the saw badly and it won't cut well, no matter how skilled a cutter you are. 

Cutting Straight
A straight cut is the mark of any good band saw expert and takes practice, a steady hand and deep concentration. While cutting a straight line sounds easy, it isn't. Even the slightest movement can turn your straight mark into a wonky line.

Arch Cut
To carve a circle, cut around the circumference of the circle a little piece at a time.  It’s important not to overdo it.  You can take away pieces of wood but you can’t add wood back.

Re-Saw
Re-saw refers to cutting thinner and smaller pieces of wood from a larger piece.

Simultaneous Cutting
Several pieces of wood can be cut by the band saw at the same time as long as they are the same size.  You can do this by stacking the pieces together, securing it with strong tape. 

Remember, your band saw cutting skills are only as good as the care you take of the blade and the overall condition of the band saw itself.  Regular maintenance, lubrications and misting systems, and proper care for the blades and your skills will continue to improve over time.