Why metalworking fluids (MWF) present long term health risks, and how to transition away from them

Machine operators around the world are exposed to toxic metalworking fluids on a day to day basis. The flooding and misting systems used require direct contact but also produce a mist in the workplace that's inhaled by these workers, exposing them to a multitude of different health risks.

OSHA has strict permissable exposure limits (PEL) for the mist created by metalworking fluids (MWF). But even with these limits in place, it still requires that each business adhere to these guidelines and also requires each worker to wear protective devices to prevent adverse health effects. Machine shops must use expensive mist collection devices to keep the air quality within the permissable limits, adding costs to an already cost intensive process.

In a perfect world, these precautions would protect these workers for the most part, but never with 100% effectiveness. Plus, we don't live in a perfect world so without constant monitoring of the mist collection devices and aherence by the workers to always wear their protection... the reality is, workers are constantly at risks of short and long term health issues.

There is a better way! It's called micro-lubrication or minimum quantity lubrication (MQL). It removes virtually all health risks due to MWF mist, removes the cost of mist collection devices, removes the cost and time of post production cleanup and is considered by those who have transistioned to MQL to be a more effective method of lubrication.

To get more details, visit MagLube's latest blog post!

Custom MQL Systems by Maglube Interview

Maglube is a global leader in the industrial lubrication industry. But there products
are not the typical petroleum based oil and their systems are highly customized and
retro-fitted for each metal working machine.

Industrial manufacturing has moved towards a more eco-friendly approach in their
manufacturing process, and Maglube's micor lubricants and MQL systems are on the
cutting edge of what is happening in this space in 2019.

A 21st century solution for industrial lubrication for you manufacturing facility.

In this video, we interview Vice President of Maglube to get the low down on how
they provide this ecologically friendly solution in manufacturing.

Read the blog post on their website about this interview by visiting:
https://www.maglube.com/industrial-lubricants/how-maglube-mql-systems-are-custom-designed-for-every-customer/

Connect with Maglube on Social Media:
https://www.facebook.com/maglube/
https://www.youtube.com/channel/UCfjFfBp7-UZ9rwmH7xpH2jg
https://instagram.com/_MagLube_
https://www.linkedin.com/company/manufacturers-alliance-group-inc-/

Band Saw Cutting Techniques Explained

Band saws are one of the most versatile tools in the shop. For this reason, you as a technician have a responsibility to learn the art and practice your skills in hopes of becoming an expert technician. While cutting wood and metal is a skill that can take years to master, once you've accomplished this, what you can build using a band saw is seemingly endless.

Before becoming a master, one must master the basics, which includes perfecting your band saw cutting techniques. If you're new to operating a band saw, or are just looking to brush up on various styles, here's a rundown on four common methods. 

The first trick to a precise cut is to keep your band saw well maintained, clean and lubricated. Efficient lubrication and misting systems work best to produce accurate cuts. Treat the saw badly and it won't cut well, no matter how skilled a cutter you are. 

Cutting Straight
A straight cut is the mark of any good band saw expert and takes practice, a steady hand and deep concentration. While cutting a straight line sounds easy, it isn't. Even the slightest movement can turn your straight mark into a wonky line.

Arch Cut
To carve a circle, cut around the circumference of the circle a little piece at a time.  It’s important not to overdo it.  You can take away pieces of wood but you can’t add wood back.

Re-Saw
Re-saw refers to cutting thinner and smaller pieces of wood from a larger piece.

Simultaneous Cutting
Several pieces of wood can be cut by the band saw at the same time as long as they are the same size.  You can do this by stacking the pieces together, securing it with strong tape. 

Remember, your band saw cutting skills are only as good as the care you take of the blade and the overall condition of the band saw itself.  Regular maintenance, lubrications and misting systems, and proper care for the blades and your skills will continue to improve over time.